Quality Forgings to Automobiles, Agricultural, Electrical, Earth moving and other Engineering Industries
  Ahmednagar (Maharashtra)
91 0241 6523049

 

Infrastructure

Main production machinery comprises a 1.5 & 0.75 Ton Belt Drop Hammers with an annual capacity of 1400 Metric Tons forging of carbon and alloy steel, non-ferrous, special metals viz. Titanium & Nickel Base alloys, Stainless steel etc, The supporting machinery consist of 200 Tons & 150 Tons trimming presses, oil fired furnaces for billet heating & heat treatment, bar shearing machine, Shot blasting machine etc.

 

DIE DESIGN AND DEVELOPMENT:

IMF's design & engineering capabilities are ably backed by a well equipped Die Shop, set up along modern lines with Milling Machine, Spark Erosion Machine (EDM), Radial Drilling machine, Lathes, etc. The design and development of the die holds the key to blemish-free forgings. At IMF, we design dies for all types of forgings. The design, of course, is related to the forging drawings. And the decision on the type of die to be used is based on the specific requirement of each case. The care that goes into the design of each die also goes into the selection of raw materials and the sequence of operation that follows.

 

 

 

 

 

 

 

FORGING AND HEAT TREATMENT FACILITIES:

Port HedlandThe billets for forging are heated in oil fired, closely controlling the temperature to reduce the scale formation and overheating so that the metallurgical properties are ensured in the final product. In addition, in-process inspection is carried out at all stages viz. at forging stage and cent percent inspection for visual defects after forging. The accepted forgings are duly heat-treated. By providing heat treatment services in-house, IMF is able to maintain greater control over heat-treating process. The facility comprises oil fired batch furnace, etc. to carry out annealing, normalizing etc. & other operations as specified by our customer. Close temperature control and process monitoring with the help of temperature controllers, ensures uniform properties duly supported by evaluation of metallurgical properties through representative test pieces

 

TESTING AND INSPECTION FACILITIES:

Port HedlandSurface conditioning is done by shot blasting/grinding and final inspection is carried out once again to ensure quality requirements. Stage-wise inspection for non-conformities is taken care of by timely corrective and preventive action. IMF has set up a system of total quality control (TQC), consisting of an array of state-of-the-art specialty equipment’s, where your products go through a series of rigorous tests, Jominy testing, wet analysis, carbon-Sulphur determination, metallography and non-destructive tests using Ultrasonic flaw detection, Magnaflux crack detection, that ensures quality. Setting and control of quality standards at all stages right from the receipt of raw material to the finished product through quality plan makes us deliver superior quality forgings with close dimensional tolerances and metallurgical properties.

 

MACHINING FACILITY:

Port HedlandMachining facility available at Indo Metaforge’s sister concerns having no of CNC turning machines, CNC milling machines, CNC cylindrical grinders & all other supporting machinery.

All these units are located at MIDC Ahmednagar & within 1 km from Indo Metaforge P. Ltd.

  • Indosculp –- F-17, MIDC, Ahmednagar (An ISO-9000 certified CNC shop)
  • Indosculp Auto Comp Pvt. Ltd. A-67, MIDC, Ahmednagar (CNC Machining & Gear Cutting Shop).
  • Accura Engineers –D-38/2, MIDC, Ahmednagar. (CNC shop).
  • Ideal Industries - G-36, MIDC, Ahmednagar. (CNC shop).

 

List Of Machinery:

FORGE SHOP

SR.NO

MAJOR MACHINERY

QTY

1
Belt Drop Hammer –1.5 Ton
1
2
Belt Drop Hammer – 0.75 Ton
1
3
Trimming Power Press 200 Tons
1
4
Trimming Power Press 150 Tons
1
5
Oil Fired Forgings Furnace.  400 Kg/Hr with Temp. Indicators
2
6
Oil Fired Forgings Furnace.  200 Kg/Hr with Temp. Indicators
1
7
Air Compressor
2
8
Welding Machine
1

 

DIE SHOP

SR.NO

MACHINERY & TESTING EQUIPMENT

QTY

1

Vertical Milling Machine

1
2

Lathe 12’’ Center, Bed 6 feet

2
3

Lathe 20” Centre, Bed 12 feet

1
4

Pneumatic Air Grinder

4
5

Radial Drilling Machine

1
6

EDM(Spark Erosion  Machine)

1
7

Pedestal Grinder

1
8

Electrical Hand Grinder

1

 

CUTTING

SN
Machinery & Testing Equipment
Qty
1
Billet Shearing Machine
1
2
Bandsaw-10’’
2
3
Fully Automatic Band Saw Machine
1

 

LABORATORY

SN
Machinery & Testing Equipment
Qty
1
Rockwell Hardness Machine
1
2
Metal Spectroscope
1
3
Polishing Machine
1
4
Carbon & Sulphur Determinator
1
5
Muffle Furnace
1
6
Laboratory Balance
1
7
Hot Plate
1
8
Distilled Water Plant
1
9
Jominy Hardnability  Test Equip.
1
10
Microscope
1

 

HEAT TREATMENT

SN
Machinery & Testing Equipment
Qty
1
Hardness Testing Machine
1
2
Pedestal Grinder
1
3
Continues Normalizing Furnace
1

 

GRINDING & FINISHING

SN
Machinery & Testing Equipment
Qty
1
Shot Blasting Machine
1
2
Pedestal Grinder
2
3
Belt Grinder
2

 

INSPECTION & QUALITY CONTROL

SN
Machinery & Testing Equipment
Qty
1
Magnaflux M/c with Demagnetiser
1
2
All Measuring instrument
 Includes surface plate, height gauges, Vernier calipers, radius gauges, V blocks, pistol callipers etc
 

 

 

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